TOOHEY
Mechanical Engineering & Computer Science student with hands-on industry experience in product development, 3D scanning, CNC design, and custom manufacturing for the 4WD aftermarket sector.
Add a description of this product development project — the design brief, engineering approach, key constraints (ADR compliance, packaging, fitment), and outcome. Replace the stats below with real figures.
Used Artec Studio to capture accurate vehicle geometry, then processed and aligned mesh data to support reverse engineering and custom part design. Describe the specific vehicle or component and what the result enabled.
Independently designed and manufactured custom 3D-printed products for the aftermarket 4WD market, managing the full product lifecycle. Specialised in engineering-grade materials (PETG, ASA, ABS, carbon-filled composites) optimised for strength, UV resistance, and dimensional accuracy under real-world load conditions.
Led delivery of a mobile-first web app prototype for Skate Australia, supporting community engagement, spot discovery, and structured skill development for new participants. Managed client communication throughout, translating evolving stakeholder requirements into a focused, MVP-validated product.
Mar 2022 — Present
Brisbane, QLD
- Independently developed new 4WD accessories — CAD models, design iterations, and technical drawings in SolidWorks — supporting the timely release of multiple products.
- Used 3D scanning (Artec Studio) to capture vehicle geometry and process mesh data for reverse engineering and custom part design.
- Designed CNC-machined aluminium components and complex sheet metal assemblies, applying tolerancing and surface finish requirements for production-ready parts.
- Built an internal Python application to automate prototype drawing file management, reducing a multi-hour manual process to under 5 minutes — saving an estimated 500+ hours annually.
- Managed CAD data in PDM Vault, maintaining version control and file referencing integrity across design teams.
Aug 2021 — Present
Brisbane, QLD
- Founded and operated a small business producing custom 3D-printed products for the aftermarket 4WD industry, managing the full product lifecycle independently.
- Developed deep technical knowledge of FDM materials — PETG, ASA, ABS, and carbon-filled composites — optimising for mechanical performance, durability, and environmental resistance.
- Tuned slicing settings and print profiles to balance mechanical performance, dimensional accuracy, and print efficiency across varied geometries and load cases.
Dual degree with Bachelor of IT (Computer Science). Focus on mechanical design, analysis, and engineering software — complemented by programming and systems thinking from the IT stream.
Concurrent with BE (Mechanical). Covers Python, JavaScript, C#, software engineering, data structures, and IT project delivery — skills applied directly in professional roles.
Add any professional certifications or industry training here — e.g. SolidWorks CSWP, welding cert, first aid, or similar.
Additional certification, licence, or training program.
Mechanical and IT engineering student with practical industry experience across the full product development cycle — from initial concept and CAD through to prototype fitment, production drawings, and delivery.
Comfortable operating at the intersection of mechanical design and software: able to build the part and write the tool that automates the workflow around it. Hands-on background in FDM manufacturing, sheet metal, CNC design, and 3D scanning.
Add anything else here — what kind of work you're looking for, your approach to engineering problems, or notable context not covered above.
Open to graduate roles, internships, or interesting projects. Based in Brisbane — happy to discuss opportunities in mechanical design, product development, or engineering software.
Open to opportunities
